3D printing of low melting temperature alloys by fused deposition modeling

P. C. Hsieh, C. H. Tsai, B. H. Liu, W. C.J. Wei, A. B. Wang, R. C. Luo

Research output: Chapter in Book/Report/Conference proceedingConference contribution

4 Citations (Scopus)

Abstract

Fused deposition modeling (FDM) is the most commonly used 3D printing technique that directly extrudes molten materials layer by layer and overcomes the constraints of fabricating complicate geometries. This technique is fast, relatively easy to perform, thus more economical compared to other 3D printing methods. However, the materials that can be extruded by FDM are limited to polymers at the present time. This study aimed to develop a fused deposition modeling for metals (FDMm) system that can deposit metallic structures directly on a platform. An extruding nozzle designed by the researchers was connected to a commercial fused deposition machine to extend the materials selection from polymers to low melting temperature metals. Continuous Sn99.3Cu0.7 lead free solder and Sn60Pb40 lead free solder were successfully extruded in a linear shape and showed that the fabrication parameters for metals are significantly different from those for polymers. Controlling the fabrication parameters also allowed the deposition of metal at a uniform geometry. Optical microscopy and scanning electron microscopy were used to analyze the FDMm-fabricated samples. Good layer to layer bonding and overall material strength can be achieved by fine-tuning of process parameters.

Original languageEnglish
Title of host publicationProceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1138-1142
Number of pages5
ISBN (Electronic)9781467380751
DOIs
Publication statusPublished - 2016 May 19
EventIEEE International Conference on Industrial Technology, ICIT 2016 - Taipei, Taiwan
Duration: 2016 Mar 142016 Mar 17

Publication series

NameProceedings of the IEEE International Conference on Industrial Technology
Volume2016-May

Other

OtherIEEE International Conference on Industrial Technology, ICIT 2016
CountryTaiwan
CityTaipei
Period16-03-1416-03-17

Fingerprint

Melting point
Printing
Metals
Polymers
Fabrication
Geometry
Optical microscopy
Molten materials
Nozzles
Deposits
Tuning
Scanning
Scanning electron microscopy
Lead-free solders

All Science Journal Classification (ASJC) codes

  • Computer Science Applications
  • Electrical and Electronic Engineering

Cite this

Hsieh, P. C., Tsai, C. H., Liu, B. H., Wei, W. C. J., Wang, A. B., & Luo, R. C. (2016). 3D printing of low melting temperature alloys by fused deposition modeling. In Proceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016 (pp. 1138-1142). [7474915] (Proceedings of the IEEE International Conference on Industrial Technology; Vol. 2016-May). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ICIT.2016.7474915
Hsieh, P. C. ; Tsai, C. H. ; Liu, B. H. ; Wei, W. C.J. ; Wang, A. B. ; Luo, R. C. / 3D printing of low melting temperature alloys by fused deposition modeling. Proceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016. Institute of Electrical and Electronics Engineers Inc., 2016. pp. 1138-1142 (Proceedings of the IEEE International Conference on Industrial Technology).
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Hsieh, PC, Tsai, CH, Liu, BH, Wei, WCJ, Wang, AB & Luo, RC 2016, 3D printing of low melting temperature alloys by fused deposition modeling. in Proceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016., 7474915, Proceedings of the IEEE International Conference on Industrial Technology, vol. 2016-May, Institute of Electrical and Electronics Engineers Inc., pp. 1138-1142, IEEE International Conference on Industrial Technology, ICIT 2016, Taipei, Taiwan, 16-03-14. https://doi.org/10.1109/ICIT.2016.7474915

3D printing of low melting temperature alloys by fused deposition modeling. / Hsieh, P. C.; Tsai, C. H.; Liu, B. H.; Wei, W. C.J.; Wang, A. B.; Luo, R. C.

Proceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016. Institute of Electrical and Electronics Engineers Inc., 2016. p. 1138-1142 7474915 (Proceedings of the IEEE International Conference on Industrial Technology; Vol. 2016-May).

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Hsieh PC, Tsai CH, Liu BH, Wei WCJ, Wang AB, Luo RC. 3D printing of low melting temperature alloys by fused deposition modeling. In Proceedings - 2016 IEEE International Conference on Industrial Technology, ICIT 2016. Institute of Electrical and Electronics Engineers Inc. 2016. p. 1138-1142. 7474915. (Proceedings of the IEEE International Conference on Industrial Technology). https://doi.org/10.1109/ICIT.2016.7474915