An exploratory study of virtual cell design for thin-film transistor–liquid crystal display (TFT-LCD) array manufacturing

Taho Yang, Yiyo Kuo, Chiung Hsi Hsieh, Wei Cheng Ge

Research output: Contribution to journalArticlepeer-review

2 Citations (Scopus)

Abstract

A cellular manufacturing system has several advantages over conventional production methods, including reduced cycle time, less work-in-process, and cheaper setup. The manufacture of a thin-film transistor–liquid crystal display (TFT-LCD) array is a complex process that uses large machines and automated material handling systems. Consequently, the relocation of machines for the manufacture of a TFT-LCD array is unrealistic and cost prohibitive. Virtual cells can be reconfigured using production control mechanisms without physically relocating the machines. This improves the cellular manufacturing system. This is an exploratory study for the design of a virtual cell design for TFT-LCD array manufacturing. The virtual cell design is dynamically reconfigured based on the product mix changes, in order to retain the efficiency and effectiveness of the system. A practical case is used for empirical illustration. The results show that the average improvements in terms of cycle time and the level of work-in-process are 23.73 and 23.59 %, respectively. The empirical results show that the proposed methodology is successful in a practical application.

Original languageEnglish
Pages (from-to)633-644
Number of pages12
JournalInternational Journal of Advanced Manufacturing Technology
Volume83
Issue number1-4
DOIs
Publication statusPublished - 2016 Mar

All Science Journal Classification (ASJC) codes

  • Control and Systems Engineering
  • Software
  • Mechanical Engineering
  • Computer Science Applications
  • Industrial and Manufacturing Engineering

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