Automatic Virtual Metrology and Deformation Fusion Scheme for Engine-Case Manufacturing

Hao Tieng; Tsung Han Tsai; Chun Fang Chen; Haw Ching Yang; Jhih Wei Huang; Fan Tien Cheng

doi:10.1109/LRA.2018.2792690

Automatic Virtual Metrology and Deformation Fusion Scheme for Engine-Case Manufacturing

Hao Tieng, Tsung Han Tsai, Chun Fang Chen, Haw Ching Yang, Jhih Wei Huang, Fan Tien Cheng

Research output: Contribution to journal › Article

1 Citation (Scopus)

Abstract

Industry 4.0 paves the way to smart factory through integrating Internet of Things, cyber-physical systems, cloud manufacturing, and big data analytics for various industrial fields. Especially, the machinery industry significantly benefits from these automation techniques in machine-tool quality inspection, cutting-tool remaining-useful-life, surface roughness prediction, etc. However, these innovation technologies are still not executable in the aerospace-component production due to their complex machining conditions, which result in long metrology delays and severe component deformations. To overcome these two challenges of the aerospace industry, this letter proposes to apply the automatic virtual metrology (AVM) system to successfully convert sampling inspections with metrology delay into real-time and online total inspection and to utilize the so-called deformation fusion (DF) scheme for dealing with the component-deformation problem. The application of the flange operation of aerospace engine-case manufacturing is adopted to illustrate the performance of the AVM-plus-DF approach.

Original language	English
Article number	8255616
Pages (from-to)	934-941
Number of pages	8
Journal	IEEE Robotics and Automation Letters
Volume	3
Issue number	2
DOIs	https://doi.org/10.1109/LRA.2018.2792690
Publication status	Published - 2018 Apr

Fingerprint

All Science Journal Classification (ASJC) codes

Control and Systems Engineering
Biomedical Engineering
Human-Computer Interaction
Mechanical Engineering
Computer Vision and Pattern Recognition
Computer Science Applications
Control and Optimization
Artificial Intelligence

Cite this

Tieng, H., Tsai, T. H., Chen, C. F., Yang, H. C., Huang, J. W., & Cheng, F. T. (2018). Automatic Virtual Metrology and Deformation Fusion Scheme for Engine-Case Manufacturing. IEEE Robotics and Automation Letters, 3(2), 934-941. [8255616]. https://doi.org/10.1109/LRA.2018.2792690

@article{0a74b54671cb46438369118a6b632745,

title = "Automatic Virtual Metrology and Deformation Fusion Scheme for Engine-Case Manufacturing",

abstract = "Industry 4.0 paves the way to smart factory through integrating Internet of Things, cyber-physical systems, cloud manufacturing, and big data analytics for various industrial fields. Especially, the machinery industry significantly benefits from these automation techniques in machine-tool quality inspection, cutting-tool remaining-useful-life, surface roughness prediction, etc. However, these innovation technologies are still not executable in the aerospace-component production due to their complex machining conditions, which result in long metrology delays and severe component deformations. To overcome these two challenges of the aerospace industry, this letter proposes to apply the automatic virtual metrology (AVM) system to successfully convert sampling inspections with metrology delay into real-time and online total inspection and to utilize the so-called deformation fusion (DF) scheme for dealing with the component-deformation problem. The application of the flange operation of aerospace engine-case manufacturing is adopted to illustrate the performance of the AVM-plus-DF approach.",

author = "Hao Tieng and Tsai, {Tsung Han} and Chen, {Chun Fang} and Yang, {Haw Ching} and Huang, {Jhih Wei} and Cheng, {Fan Tien}",

year = "2018",

month = apr

doi = "10.1109/LRA.2018.2792690",

language = "English",

volume = "3",

pages = "934--941",

journal = "IEEE Robotics and Automation Letters",

issn = "2377-3766",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

number = "2",

}

TY - JOUR

T1 - Automatic Virtual Metrology and Deformation Fusion Scheme for Engine-Case Manufacturing

AU - Tieng, Hao

AU - Tsai, Tsung Han

AU - Chen, Chun Fang

AU - Yang, Haw Ching

AU - Huang, Jhih Wei

AU - Cheng, Fan Tien

PY - 2018/4

Y1 - 2018/4

N2 - Industry 4.0 paves the way to smart factory through integrating Internet of Things, cyber-physical systems, cloud manufacturing, and big data analytics for various industrial fields. Especially, the machinery industry significantly benefits from these automation techniques in machine-tool quality inspection, cutting-tool remaining-useful-life, surface roughness prediction, etc. However, these innovation technologies are still not executable in the aerospace-component production due to their complex machining conditions, which result in long metrology delays and severe component deformations. To overcome these two challenges of the aerospace industry, this letter proposes to apply the automatic virtual metrology (AVM) system to successfully convert sampling inspections with metrology delay into real-time and online total inspection and to utilize the so-called deformation fusion (DF) scheme for dealing with the component-deformation problem. The application of the flange operation of aerospace engine-case manufacturing is adopted to illustrate the performance of the AVM-plus-DF approach.

AB - Industry 4.0 paves the way to smart factory through integrating Internet of Things, cyber-physical systems, cloud manufacturing, and big data analytics for various industrial fields. Especially, the machinery industry significantly benefits from these automation techniques in machine-tool quality inspection, cutting-tool remaining-useful-life, surface roughness prediction, etc. However, these innovation technologies are still not executable in the aerospace-component production due to their complex machining conditions, which result in long metrology delays and severe component deformations. To overcome these two challenges of the aerospace industry, this letter proposes to apply the automatic virtual metrology (AVM) system to successfully convert sampling inspections with metrology delay into real-time and online total inspection and to utilize the so-called deformation fusion (DF) scheme for dealing with the component-deformation problem. The application of the flange operation of aerospace engine-case manufacturing is adopted to illustrate the performance of the AVM-plus-DF approach.

UR - http://www.scopus.com/inward/record.url?scp=85063307188&partnerID=8YFLogxK

UR - http://www.scopus.com/inward/citedby.url?scp=85063307188&partnerID=8YFLogxK

U2 - 10.1109/LRA.2018.2792690

DO - 10.1109/LRA.2018.2792690

M3 - Article

AN - SCOPUS:85063307188

VL - 3

SP - 934

EP - 941

JO - IEEE Robotics and Automation Letters

JF - IEEE Robotics and Automation Letters

SN - 2377-3766

IS - 2

M1 - 8255616

ER -

Access to Document

10.1109/LRA.2018.2792690