Design, fabrication, and characterization of electroless Ni-P alloy films for micro heating devices

Bernard Haochih Liu, Fang Yi Liao, Jian Hong Chen

Research output: Contribution to journalArticle

10 Citations (Scopus)

Abstract

In this work electroless nickel-phosphorous coatings were used as the micro heaters for scanning thermal microscopy. The deposition of Ni-P alloys not only simplified the microelectromechanical system fabrication steps but also provided flexibility in the tuning of the resistance of the heating elements. Ni-P films were plated on patterned silicon substrates and silicon with a silicon nitride film. The pre-deposition reactive ion etch (RIE) treatment caused a change in surface roughness that enhanced the adhesion of Ni-P coatings. Optimization of RIE parameters and pH values could achieve selective deposition of Ni-P, thus helped the lift-off of a serpentine circuit pattern. The chemical composition and microstructure of Ni-P films affect the electrical properties of micro heaters. Energy-dispersive X-ray spectroscopy identified the Ni-P composition and confirmed its insignificant level of oxidation. The high-temperature X-ray diffraction indicated that the as-deposited film was crystalline Ni, which later transformed into Ni3P at higher temperature. The resistivity of Ni-P films was tailored between 10- 5 and 10- 7 Ω m via a post-deposition annealing, which also obtained a stable temperature coefficient of resistance. Consequently, the performance of micro heaters could be designed with a high degree of flexibility.

Original languageEnglish
Pages (from-to)263-268
Number of pages6
JournalThin Solid Films
Volume537
DOIs
Publication statusPublished - 2013 Jun 30

All Science Journal Classification (ASJC) codes

  • Electronic, Optical and Magnetic Materials
  • Surfaces and Interfaces
  • Surfaces, Coatings and Films
  • Metals and Alloys
  • Materials Chemistry

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