Experimental chatter process stability using end milling process on Al6061 alloy with multiple bearing span conditions

C. Trivikrama Raju, S. Jakeer Hussain, G. Yedukondalu

Research output: Contribution to journalArticlepeer-review

Abstract

An end milling process's chatter stability analysis is complicated due to a lack of exact information of the spindle's geometrical design, the location of the bearings, and other spindle structural concerns. Self-excited chatter vibrations can only be studied with an exact transfer function in the most flexible area of the spindle tool structure, which an efficient spindle needs design. A new approach for assessing spindle vibration responses using sine sweep tests for a CNC end milling machine tool is the topic of this research. When the bearing span is considered as a design variable, the spindle's analytical model may be approximated. There are several trial runs until the model and experiment transfer functions agree. To obtain the process stability, the time varying forces are evaluated at the different cutting conditions.

Original languageEnglish
JournalMaterials Today: Proceedings
DOIs
Publication statusAccepted/In press - 2023

All Science Journal Classification (ASJC) codes

  • General Materials Science

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