Gear machining and inspection by CNC machines without rotary table

Yaw Hong Kang, Yu Ching Yang, Chia Hung Lu, Psang-Dain Lin

Research output: Contribution to journalArticle

Abstract

Gear cutting is the only technology currently available which provides both the accuracy and the ability to process the hard materials required by modern exacting mechanisms. Simultaneously, Coordinate Measuring Machines (CMM) are one of the most reliable and accurate metrological tools. In order to integrate these two machines in gear manufacturing industry, an analytical methodology is developed for Numerical Control (NC) data generation to produce and measure gears on machine tools and coordinate measuring machines without rotary table. Homogeneous transformation matrices are used for expressing the ability function matrices of the employed machines and in the generation of the desired tool location matrices. NC data equations are determined by equating the corresponding elements of the machine's ability function matrices to the desired tool location matrices. To verify the validity of this methodology, a designed gear meshed with rack was machined and then its surfaces were measured by a CMM equipped with a touch-trigger probe. This methodology is a general one and is applicable to various spatial gears. It combines the activities of design, manufacturing, and measurement, thus making the production process more flexible, automatic, and controllable.

Original languageEnglish
Pages (from-to)47-75
Number of pages29
JournalTransactions of the Canadian Society for Mechanical Engineering
Volume27
Issue number1-2
Publication statusPublished - 2003 Oct 2

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Gears
Machining
Inspection
Coordinate measuring machines
Gear cutting
Machine tools
Industry

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering

Cite this

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Gear machining and inspection by CNC machines without rotary table. / Kang, Yaw Hong; Yang, Yu Ching; Lu, Chia Hung; Lin, Psang-Dain.

In: Transactions of the Canadian Society for Mechanical Engineering, Vol. 27, No. 1-2, 02.10.2003, p. 47-75.

Research output: Contribution to journalArticle

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