Lean production system design for fishing net manufacturing using lean principles and simulation optimization

Taho Yang, Yiyo Kuo, Chao Ton Su, Chia Lin Hou

Research output: Contribution to journalArticlepeer-review

54 Citations (Scopus)

Abstract

Value stream mapping (VSM) is a useful tool for describing the manufacturing state, especially for distinguishing between those activities that add value and those that do not. It can help in eliminating non-value activities and reducing the work in process (WIP) and thereby increase the service level. This research follows the guidelines for designing future state VSM. These guidelines consist of five factors which can be changed simply, without any investment. These five factors are (1) production unit; (2) pacemaker process; (3) number of batches; (4) production sequence; and (5) supermarket size. The five factors are applied to a fishing net manufacturing system. Using experimental design and a simulation optimizing tool, the five factors are optimized. The results show that the future state maps can increase service level and reduce WIP by at least 29.41% and 33.92% respectively. For the present study, the lean principles are innovatively adopted in solving a fishing net manufacturing system which is not a welladdressed problem in literature. In light of the promising empirical results, the proposed methodologies are also readily applicable to similar industries.

Original languageEnglish
Pages (from-to)66-73
Number of pages8
JournalJournal of Manufacturing Systems
Volume34
Issue number1
DOIs
Publication statusPublished - 2015 Jan 1

All Science Journal Classification (ASJC) codes

  • Software
  • Control and Systems Engineering
  • Hardware and Architecture
  • Industrial and Manufacturing Engineering

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