Mode coupling behavior in end milling

C. Y. Huang, Junz Jiunn-jyh Wang

Research output: Chapter in Book/Report/Conference proceedingConference contribution

2 Citations (Scopus)

Abstract

Chatter is caused by two main mechanisms: the regenerative waviness and the mode coupling. Both of these two chatter mechanisms always exist simultaneously, but most studies only discuss the regenerative chatter behavior. The purpose of this paper is to investigate the mode coupling behavior in end milling process. A mechanical model considering both of the regenerative and mode coupling effects is then constructed to simulate the milling dynamics. It is shown that the stability of milling is dominated by the eigenvalues of the process matrix and the structure vibration trajectories are affected by the eigenvectors of the process matrix. The rotation direction of chatter vibration is an important feature to determine whether mode coupling chatter occurs or not. By analyzing vibration trajectories, this paper then shows that chatter vibration will rotate in the direction which periodically accumulates the vibration energy. Finally, some methods for adjusting the cutting conditions to avoid the mode coupling chatter are proposed.

Original languageEnglish
Title of host publicationProceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009
PublisherAmerican Society of Mechanical Engineers (ASME)
Pages875-884
Number of pages10
Volume10
EditionPART B
ISBN (Print)9780791843833
DOIs
Publication statusPublished - 2010
EventASME 2009 International Mechanical Engineering Congress and Exposition, IMECE2009 - Lake Buena Vista, FL, United States
Duration: 2009 Nov 132009 Nov 19

Other

OtherASME 2009 International Mechanical Engineering Congress and Exposition, IMECE2009
CountryUnited States
CityLake Buena Vista, FL
Period09-11-1309-11-19

Fingerprint

Trajectories
Eigenvalues and eigenfunctions

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering

Cite this

Huang, C. Y., & Wang, J. J. (2010). Mode coupling behavior in end milling. In Proceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009 (PART B ed., Vol. 10, pp. 875-884). American Society of Mechanical Engineers (ASME). https://doi.org/10.1115/IMECE2009-10861
Huang, C. Y. ; Wang, Junz Jiunn-jyh. / Mode coupling behavior in end milling. Proceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009. Vol. 10 PART B. ed. American Society of Mechanical Engineers (ASME), 2010. pp. 875-884
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Huang, CY & Wang, JJ 2010, Mode coupling behavior in end milling. in Proceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009. PART B edn, vol. 10, American Society of Mechanical Engineers (ASME), pp. 875-884, ASME 2009 International Mechanical Engineering Congress and Exposition, IMECE2009, Lake Buena Vista, FL, United States, 09-11-13. https://doi.org/10.1115/IMECE2009-10861

Mode coupling behavior in end milling. / Huang, C. Y.; Wang, Junz Jiunn-jyh.

Proceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009. Vol. 10 PART B. ed. American Society of Mechanical Engineers (ASME), 2010. p. 875-884.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Huang CY, Wang JJ. Mode coupling behavior in end milling. In Proceedings of the ASME International Mechanical Engineering Congress and Exposition 2009, IMECE 2009. PART B ed. Vol. 10. American Society of Mechanical Engineers (ASME). 2010. p. 875-884 https://doi.org/10.1115/IMECE2009-10861