Modeling of variance for machine tool positioning errors

Y. Y. Liao, Junz Jiunn-jyh Wang, F. C. Hsu, Y. T. Lyu, S. N. Melkote

Research output: Contribution to conferencePaper

Abstract

Variance in positional error of a machine tool can not be compensated and hence limits the best achievable accuracy of the machine. For micro-manufacturing, this inherent error variance of machine tool can play a very significant factor in determining the process capability for the intended operation. Incorporating vector method and variance analysis for the positional errors of machine tools is described in this study. Using an XYFZ configured machine tool as an example, this paper establishes the variance model for positioning error in the workspace. Through kinematics and variance analysis, the error variance model is completed, based on error measurements from laser vector measurement. Positioning error and variance of the machine within the workspace can then be predicted from the variance model. The error variance model is verified by comparing the model predicted variances on a circular path with measurement results from laser ballbar test. The predicted variance is shown to well coincide with experimental results.

Original languageEnglish
Pages309-312
Number of pages4
DOIs
Publication statusPublished - 2009 Dec 1
EventInternational Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM - Karlsruhe, Germany
Duration: 2009 Sep 232009 Sep 25

Other

OtherInternational Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM
CountryGermany
CityKarlsruhe
Period09-09-2309-09-25

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Machine tools
Lasers
Measurement errors
Kinematics

All Science Journal Classification (ASJC) codes

  • Industrial and Manufacturing Engineering
  • Materials Science(all)

Cite this

Liao, Y. Y., Wang, J. J., Hsu, F. C., Lyu, Y. T., & Melkote, S. N. (2009). Modeling of variance for machine tool positioning errors. 309-312. Paper presented at International Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM, Karlsruhe, Germany. https://doi.org/10.1243/17547164C0012009063
Liao, Y. Y. ; Wang, Junz Jiunn-jyh ; Hsu, F. C. ; Lyu, Y. T. ; Melkote, S. N. / Modeling of variance for machine tool positioning errors. Paper presented at International Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM, Karlsruhe, Germany.4 p.
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Liao, YY, Wang, JJ, Hsu, FC, Lyu, YT & Melkote, SN 2009, 'Modeling of variance for machine tool positioning errors', Paper presented at International Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM, Karlsruhe, Germany, 09-09-23 - 09-09-25 pp. 309-312. https://doi.org/10.1243/17547164C0012009063

Modeling of variance for machine tool positioning errors. / Liao, Y. Y.; Wang, Junz Jiunn-jyh; Hsu, F. C.; Lyu, Y. T.; Melkote, S. N.

2009. 309-312 Paper presented at International Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM, Karlsruhe, Germany.

Research output: Contribution to conferencePaper

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Liao YY, Wang JJ, Hsu FC, Lyu YT, Melkote SN. Modeling of variance for machine tool positioning errors. 2009. Paper presented at International Conferences on Multi-Material Micro Manufacture, 4M/International Conferences on Micro Manufacturing, ICOMM, Karlsruhe, Germany. https://doi.org/10.1243/17547164C0012009063