Morphology and properties of PEDOT:PSS/soft polymer blends through hydrogen bonding interaction and their pressure sensor application

We report the effects of the composition on the stretchability and conductivity of poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS) polymer blends with soft polymers including poly(vinyl alcohol) (PVA), poly(acrylic acid) (PAA), and poly(methacrylic acid) (PMAA) and their application in pressure sensors. The composition-stretchability relationship was investigated with the stress-strain curves of the bulk films. Among these polymer blends, PAA-based blends outperformed in stretchability, attributed to the low glass transition temperature and ductile nature of PAA. And the composition-conductivity relationship was studied with conductive atomic force microscopy, Gaussian simulation and infrared spectroscopy. The PAA-based blends presented well-dispersed morphology for PEDOT and the strongest hydrogen bonding network between PAA and PEDOT:PSS was created through the blending, which gave rise to stable and high conductivity. Furthermore, the conductivity of the PEDOT:PSS/PAA blend at 20/80 wt ratio was largely increased (13 to 125 S cm-1) and stretchability (elongation at break) increased from 20 to 40% through methanol treatment. Finally, PAA-based blends treated with methanol were applied to the pressure sensor device, achieving a very high sensitivity of 39.90 kPa-1 at 20% tensile strain, a quick response time of around 49 ms, and a low detection limit of about 27.4 Pa. This study suggested a novel and facile approach to manipulate the structure and stretchability of the PEDOT:PSS polymer blending system for stretchable electronics.