Novel fabrication of solid-state NaBH₄/Ru-based catalyst composites for hydrogen evolution using a high-energy ball-milling process

Solid-state NaBH₄/Ru-based catalyst composites have been fabricated for hydrogen generation through a high-energy ball-milling process, providing uniform dispersion of resin-supported Ru³⁺ catalysts among pulverized NaBH₄ (SBH) particles, so as to increase the contacts of SBH with active catalytic sites. Consequently, the gravimetric hydrogen storage capacity as high as 7.3 wt% could be achieved by utilizing water as a limiting reagent to overcome the issue of deactivated catalysts whose active sites are often blocked by precipitates caused by limited NaBO₂ solubility occurring in conventional aqueous SBH systems for hydrogen productions. Products of hydrolyzed SBH that greatly influence the gravimetric H₂ storage capacity are found to be most likely NaBO₂·2H₂O and NaBO₂·4H₂O from SBH/H₂O reacting systems with initial weight ratios, SBH/H₂O = 1/2 and 1/10, respectively, according to the TGA and XRD analyses.